›› 2020, Vol. 56 ›› Issue (2): 0-0.

• 工程设计及标准 •    

中美俄长输管道设计标准关键问题探讨

马伟平1,蔡亮2,王禹钦3,蒋喜4   

  1. 1. 中国石油管道研究中心
    2. 中国航油集团津京管道运输有限责任公司
    3. 中国石油管道公司
    4. 中国石油工程建设有限公司西南分公司
  • 收稿日期:2019-09-16 出版日期:2020-04-20 发布日期:2020-02-25
  • 通讯作者: 马伟平

Discussion on the Key Problems of Long-distance Pipelines Design Standards between China, America and Russia

  • Received:2019-09-16 Online:2020-04-20 Published:2020-02-25

摘要: 中亚、中缅和中俄管道已成为我国重要的能源战略通道。为提高管道设计的科学性,维护中方利益,应研究国标、美标和俄标在管道工艺设计的差异。研究了国内外标准在包括管材、地区等级划分、设计系数、壁厚计算和压力试验的重要技术差异。研究结论是管材选择国标严于美标,只选用PLS2等级钢管,俄标重视管材抗拉强度性能。国标和美标按照管道沿线户数划分地区等级,俄标按照管段类型、位置和输送介质的风险等级划分地区等级。国标一级1类地区设计系数是0.8或者0.72,美标一级1类地区设计系数是0.8,与俄标的管道工作条件系数不完全等同。国标和美标按照管材屈服强度计算壁厚,俄标按照管材抗拉强度计算壁厚,俄标的壁厚计算值高于国标和美标。俄标在试压介质和稳压时间上更严格,国标在高强度水压试验方面,与美标和俄标存在差距。研究成果可为我国海外新建管道设计和验收提供参考指导作用。

关键词: 管道 标准 设计 管材 地区等级 设计系数 壁厚 压力试验, Pipeline Standard Design Pipeline Steel Location Class Design Factor Wall Thickness Pressure Test

Abstract: Central Asia, China-Myanmar and China-Russia pipelines have become an important energy strategic channel in China. In order to improve the scientificity of pipeline design and safeguard the interests of China, it was necessary to study the differences in pipeline process design between China standard, American standard and Russian standard. The important technical differences between domestic and foreign standards, including pipeline steel, location class, design factors, wall thickness calculation and pressure test, were studied.The conclusion was that China standard of pipe selection was stricter than American standard, only PLS2 grade pipe was selected, and Russian standard pays attention to the tensile strength of pipe. China standard and American standard divide location class according to the number of households along the pipeline. The Russian Standard divides location class according to the type, location of the pipeline section and the risk level of the transmission medium. The design coefficients of location Class 1 division 1 of GB are 0.8 or 0.72, and those of location Class 1 division 1 of US Standard are 0.8, which are not identical with those of pipeline working factors in Russian standard. China standard and American standard calculate the wall thickness according to the yield strength of pipeline, Russian standard calculate the wall thickness according to the tensile strength of pipeline; The calculated wall thickness of Russian standard was higher than that of China standard and American standard.The Russian standard was stricter in pressure test medium and duration time. There was a gap between China standard and American standard and Russian standard in high strength hydraulic test. The research results can provide reference and guidance for the design and acceptance of new overseas pipelines in China.